Quality Improvement in Interlining Manufacturing Through the Six Sigma DMAIC Methodology: A Case Study
DOI:
https://doi.org/10.69639/arandu.v12i4.1881Palabras clave:
DMAIC, six sigma, PDCA, quality, continuous improvement, IshikawaResumen
The Six Sigma DMAIC (Define, Measure, Analyze, Improve, and Control) methodology is widely used for quality improvement in manufacturing processes. This study presents a case study focused on improving quality in an interlining manufacturing process within a textile company. The objective was to identify the most frequent defects, analyze their root causes, and implement corrective and preventive actions to increase the process sigma level. Quality tools such as inspection sheets, Pareto analysis, p control charts, Ishikawa diagrams, and a PDCA-based action plan were applied. The results showed that stains, creases, and tears accounted for approximately 80% of total defects. After implementing improvement actions, sigma levels increased across all defect categories, with improvements of up to 0.6 in some cases. Although the target sigma level was not achieved for all defects within a single cycle, the findings demonstrate the effectiveness of DMAIC as a structured approach for quality improvement in interlining manufacturing and highlight the importance of continuous improvement strategies.
Descargas
Citas
Adnan Abid, M., & Anees, M. (2010). How to minimize the defects rate of final product in textile plant by the implementation of DMAIC tool of Six Sigma.
Ahmed, S. (2019). Integrating DMAIC approach of Lean Six Sigma and theory of constraints toward quality improvement in healthcare. Reviews on environmental health, 34(4), 427-434.
Basios, A., & Loucopoulos, P. (2017, July). Six sigma DMAIC enhanced with capability modelling. In 2017 IEEE 19th Conference on Business Informatics (CBI) (Vol. 2, pp. 55-62). IEEE.
Beyene, H. T. (2016). Minimization of defects in sewing section at Garment and Textile Factories through DMAIC methodology of Six Sigma (Case: MAA Garment and Textile Factory). Mekelle University.
Coronado, R. B., & Antony, J. (2002). Critical success factors for the successful implementation of six sigma projects in organisations. The TQM magazine, 14(2), 92-99.
Chávez, O. A. E., Ramírez, O. A. A., Cruz, E. U. M., Barranco, C. A., Pacheco, L. R. M., & Vite, A. J. (2025). Modelo Integrado de 5S y Clasificación ABC para la Mejora Continua en la Gestión de Inventarios de una Farmacia Comunitaria: Modelo Integrado de 5S y Clasificación ABC para la Mejora Continua en la Gestión de Inventarios de una Farmacia Comunitaria. RCMOS-Revista Científica Multidisciplinar O Saber, 1(2).
De Mast, J., & Lokkerbol, J. (2012). An analysis of the Six Sigma DMAIC method from the perspective of problem solving. International Journal of Production Economics, 139(2), 604-614.
Evans, J. R., & Lindsay, W. M. (2011). Administraciòn y Control de la Calidad (Sèptima Ediciòn ed.). Mèxico: Cengage Learning .
González, R. G., León, S. J., Ortega, C. G., & Parra, D. B. (2023). Método de mejora para incrementar la productividad en la industria maquiladora del vestido en base a la herramienta PHVA, DMAIC, Lean y Six sigma. LATAM Revista Latinoamericana de Ciencias Sociales y Humanidades, 4(1), 2181-2202.
Hayajneh, M. T., Bataineh, O. M. A. R., & Al-Tawil, R. A. M. I. (2013). Applying Six Sigma Methodology based on “DMAIC” tools to reduce production defects in textile manufacturing. Recent advances in industrial and manufacturing technologies, 1(1), 19-24.
Hernández, E. Z., Cruz, E. U. M., Fuentes, G. E. A., Anaya, M. R., & Quintanilla, L. R. (2025). Implementación de 5´ S para incrementar la productividad en una empresa de bolsas plásticas. Ciencia Latina Revista Científica Multidisciplinar, 9(2), 3457-3476.
Publicado
Cómo citar
Número
Sección
Licencia
Derechos de autor 2025 Alan Badillo Ruiz, Erick Uriel Morales Cruz, Katherin Paola Martínez Olvera, Estella María Esparza Zúñiga, Eusebio Ortiz Zarco

Esta obra está bajo una licencia internacional Creative Commons Atribución 4.0.















